Angel Hernandez

Mechanical engineering · University of South Florida

I'm Angel Hernandez, a Mechanical Engineer.

I'm a B.S. Mechanical Engineering student at USF, currently doing CAD design and rapid prototyping research at the USF Innovation Center. My passion is exploring different corners of aviation design — seeing how far good design skills can take a product, from a first sketch to a working prototype ready for testing.

Proud student at
University of South Florida

About

Resume

Education

B.S. Mechanical Engineering, University of South Florida May 2027
Tampa, FL · Minor: Judy Genshaft Honors College · GPA 3.3/4.0
IB Diploma, Strawberry Crest High School May 2023
Weighted GPA 6.4

Technical skills

Programs

SolidWorks — 3D modeling SolidWorks — assembly design SolidWorks — 2D drafting MATLAB Bambu Studio BOM development CSWA / CSWP

Manufacturing

Additive manufacturing (FDM/FFF) Rapid prototyping DFM / DFA Mechanical assembly Functional testing Post-processing

Languages

English — native Spanish — native French — proficient

Design projects

Lead CAD Designer — evergait™ Go Gait Rehabilitation Device May 2026 – present
USF Innovation Center, REED Lab · View project →
Lead Mechanical Designer — Astronaut Exercise Loading System Aug 2026 – present
USF Capstone Design & Cardiff University MSKBRF · View project →
3D Design Lead — 3D PlotterBot Nozzle Cover Dec 2025
Judy Genshaft Honors College · View project →

Experience

Work authorization: US Permanent Resident

Research Assistant May 2026 – present
USF Innovation Center · Tampa, FL
  • Led the CAD design in SolidWorks and rapid prototyping for a 3D-printed gait rehab foot attachment under Dr. Reed, running through 11 physical design iterations.
  • Optimized FDM printing parameters and toolpaths in Bambu Studio for composite filaments (PA-CF / TPU), achieving a 60% increase in structural rigidity while cutting print cycle times by 14%.
  • Coordinated with a 4-person team to manually assemble prototypes, troubleshoot tight clearance and tolerance issues, and run physical load and fit tests to keep project milestones on track — overall reducing post-processing and fitting adjustments by 40%.
Electrician Field Technician May 2023 – Aug 2024 (seasonal)
Facility Protection Group · Tampa, FL
  • Read and interpreted technical blueprints to map out hardware routing and physical component placement across 20+ commercial job sites.
  • Installed, mounted, and wired commercial protection hardware, including control panels and open-access security systems, ensuring 100% compliance with layout specs; troubleshot live wiring routing, connections, and enclosure fits on-site, cutting down install delays.

Community leadership

Multimedia Producer, Marketing Team — Society of Aerospace and Rocketry at USF Jun 2025 – Jul 2026
Eagle Scout Rank — Boy Scouts of America, Troop 89 May 2023

evergait™ Go — Gait Rehabilitation Device

Lead CAD Designer · USF Innovation Center, REED Lab · May 2026 — present

evergait™ Go is a wearable, fully mechanical gait-rehabilitation device developed at USF's REED Lab that helps stroke survivors correct asymmetric walking patterns — replicating the benefits of clinical split-belt treadmill therapy during natural, over-ground walking, with no motors or batteries required. Learn more at evergait.com →

  • Leading the CAD design in SolidWorks and rapid prototyping of the 3D-printed foot attachment under Dr. Kyle Reed, running through 11 physical design iterations to refine fit and function.
  • Optimized FDM printing parameters and toolpaths in Bambu Studio for composite filaments (PA-CF / TPU), achieving a 60% increase in structural rigidity while cutting print cycle times by 14%.
  • Coordinated with a 4-person team to manually assemble prototypes, troubleshoot tight clearance and tolerance issues, and run physical load and fit tests — reducing post-processing and fitting adjustments by 40%.
Medical device design SolidWorks FDM rapid prototyping Team leadership

Astronaut Exercise Loading System

Lead Mechanical Designer · USF Capstone Design & Cardiff University MSKBRF · Aug 2026 — present
  • Leading mechanical design and scoping for a lightweight wearable mechanical-loading suit to mitigate bone density loss in microgravity across multi-environment missions (ISS, Lunar, and Martian gravity).
  • Collaborating cross-functionally with two labs — the USF Carey RRT Lab and Cardiff University's MSKBRF — to define CAD packaging constraints and load-distribution targets.
  • Conducting primary technical interviews with a two-time NASA Space Shuttle astronaut to establish ergonomic thresholds and force requirements for daily wear of the device.
  • Developing experimental test protocols using multi-axis force plates and 3D optical motion capture systems to validate dynamic axial musculoskeletal loading against target baseline goals.
Biomechanics Wearable device design NASA collaboration Capstone project
Illustration of bone density loss in the femoral head

3D PlotterBot Nozzle Cover

3D Design Lead · Judy Genshaft Honors College · December 2025
  • Designed and modeled a custom threaded sealing cap in SolidWorks to eliminate clay dehydration and nozzle clogging in automated ceramic 3D printers.
  • Manufactured functional PLA prototypes via FDM, optimizing wall thickness and thread clearances to ensure an airtight mechanical seal under continuous studio use.
  • Deployed the final component across active printers in the JGHC Art Studio, cutting material waste and setup/maintenance downtime to zero, and presented the design through USF's Tech Transfer office to validate its mechanical viability and commercial scalability for other campus locations.
Product design PLA 3D printing (FDM) Design for manufacturing Tech transfer validation
Inside of the twist-lock nozzle cover, showing the locking tabs

Hands-Free Chopper

Kinematics & Dynamics · Fall 2025
  • Designed a five-link, pedal-actuated mechanism — foot pedal, connecting rod, and pivoting blade on a rigid frame — that lets users chop food with their feet, keeping hands safely away from the blade.
  • Modeled the mechanism's skeleton diagram and mechanism graph to trace motion from pedal input to blade output, and added a tension spring between the frame and blade to auto-return it to the open position after each chop.
  • Reduced pivot friction with lubricated pins and tight tolerances, used a rigid steel frame for repeated-use durability, and added a silicone pad under the pedal base to keep it from sliding — refined through testing with a four-person team.
Mechanism design Five-link kinematics Spring-return design Team project

Engineering foundations robot

Design lead · University of South Florida · 2023
  • Led the design phase for a functional robot car prototype as part of a multi-role team.
  • Modeled the chassis in TinkerCAD and integrated the electronic components for final assembly.
  • Delivered a working robot that met all STEM competition requirements and helped drive student engagement at the outreach event.
TinkerCAD Team leadership Electromechanical assembly STEM outreach
Finished robot car prototype, front three-quarter view

Wheelchair Assembly Design

EML 3022 — CAD Project · Spring 2024
  • Modeled a complete wheelchair assembly in SolidWorks — support rods, wheels, wheel-rod connectors, and the seat/frame — choosing realistic materials for each part (rubber wheels, gray cast iron rods, an A286 superalloy seat) based on measurements taken from a real wheelchair.
  • Produced a full exploded-view assembly drawing with balloon callouts and a bill of materials, plus individual part drawings for every component, using more than ten distinct SolidWorks features.
  • My first SolidWorks project — grounded the design by comparing it against two reference wheelchairs to understand which features were essential versus which just added unnecessary complexity.
First SolidWorks project CAD assembly modeling Bill of materials Material selection

Composite Lamina & Laminate Analysis

EML4230 — Composite Materials · Spring 2026
  • Applied classical lamination theory in MATLAB to analyze a 60° glass/epoxy lamina — computing the transformed stiffness matrix, local stresses and strains, and the four failure-theory strength ratios.
  • Extended the analysis to a [0/30/45/90]s glass/epoxy laminate under in-plane loading, finding the [A], [B], and [D] stiffness matrices, midplane strains and curvatures, and effective laminate moduli.
  • Used the Tsai-Wu failure theory to identify the governing first-ply-failure strength ratio across the top, middle, and bottom of each ply — the same framework the course later applies to optimize a composite drive shaft's ply layup.
Composite materials Classical lamination theory MATLAB Failure analysis (Tsai-Wu)
[0/30/45/90]s LAMINATE

Country Data Explorer

Programming Concepts · Spring 2025
  • Built a MATLAB app that looks up any country — by dropdown or typed name — and pulls its population, capital city, area, and flag in real time from the REST Countries API.
  • Rendered the fetched flag image directly in the app, and added a "Show in Google Maps" button that opens the country's location in the browser.
  • Designed a custom UI in MATLAB App Designer, with a styled layout and color theme, and added error handling with alert dialogs for invalid country names — my first introduction to programming within the mechanical engineering curriculum.
MATLAB App Designer REST API UI design
Country Data Explorer MATLAB app interface